The most common channel letter signs use trim-caps to hold the faces to the returns housing, some times appply vinyl with different color to produce the different light colors.Bonded Aluminum constructed sign body with high output LEDs pre-installed inside the Halo Lit channel letters. System is 100% complete and ready to install. Standard 2.5" inch depth on all letter heights. Signs can be installed indoors or outdoors. There are no visible fasteners when the product is installed.
What are our invest for channel letters
First, we invested in the top-tier channel bender with trim-less capability, for a full-face light coverage and no trim caps needed, giving letters a cleaner, more modern look.
Second, we made an even more substantial investment in an extra-large format (65" x any length) UV-resistant flatbed printer in place of vinyl and a plotter, which gives us infinite color possibilities, full control over opacity and other details, and all but eliminates the inevitable peeling and bubbling.
And third, we installed a 24' commercial paint booth so we could spray automotive clear coats rather than applying an adhesive laminate. That combination extends the lifespan of our letters by up to 25 years over traditional vinyl or regular ink.
Now all of that being said, although our equipment cost was significantly higher this way, it gives us more control, greatly improves our efficiency, and reduces some of our other inventory, etc. All of that reduces our labor and other overhead, so we don't charge any more for the higher-end lettering than other shops do for the trim-cap & vinyl letters.
Main structures
The backs and faces are digitally mapped out, then the backs are cut from stainless steel and faces are routed from stainless steel, acrylic (indoor), polycarbonate (outdoor) or left open (marquee signs.) The letter/icon faces are then painted or printed to match your logo colors. The returns/sides are then calculated, mapped, bent, formed, and optionally painted.
The returns, backs and faces are welded and/or adhered together and enclosed to create the "box" (with drain holes in the bottom for outdoor signs), optional LED lighting is installed, and finally the mounting hardware is built in. Considering the size and scale of most channel letters and logos, these signs can take several days or weeks worth of full time labor to complete
The included sign installation pattern will show all of the drill points for each fastener and for the power hole. with the pattern it is very easy to align and level your sign prior to beginning installation.
